Electric Cars

Tesla’s “Accordion” charger streamlines Supercharger station installation amid slowing expansion

Tesla has deployed its first “Accordion” Supercharger unit, a prefabricated station carrying 16 ports on a single truck and reducing installation costs by about 20%. This comes as growth of Tesla’s network has slowed, while BYD is deploying high-power charging stations at a faster pace in China.

2026-09-16
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Tesla’s “Accordion” charger streamlines Supercharger station installation amid slowing expansion

Tesla has deployed its first “Accordion” Supercharger station, a prefabricated charging unit that folds during transport and carries 16 V4 ports on a single truck. The company says it is about 20% cheaper to install than traditional stations and can be put into operation immediately without requiring a technician to connect it to power.

The design represents an attempt to address one of the most complex parts of building charging stations: civil works at the site. Stations placed behind the curb typically require excavation, conduit installation, and permits, whereas the Accordion unit is positioned between parking spaces, allowing it to be used at narrow urban or commercial sites that previously would not have been easy to equip.

What changes in practice?

Tesla’s charging team said its goal has become to assemble all Supercharger stations inside factories. If a station cannot be placed behind the curb, the new unit provides a ready-made solution for sites located between parking spaces. According to the published information, its impact is not limited to reducing site costs; carrying 16 ports in a single shipment and reducing field work could help shorten deployment times and standardize the installation process across different sites.

This is not Tesla’s first experiment with prefabricated stations. In March 2022, the company built a complete station in eight days using an early system, and by April 2024 it had reduced the time from equipment arrival to station activation to four days, with estimated deployment savings of 15% at the time. However, this progress was later affected by the almost complete dismissal of the Supercharger team in late April 2024, when Elon Musk laid off about 500 employees, before some were rehired within weeks and the company pledged to allocate $500 million to chargers during the same year.

Expansion is no longer proceeding at its previous pace

Tesla added about 2,017 new connectors worldwide in the second quarter of 2024, compared with 2,687 in the previous quarter, its slowest rate in three years. It then added 1,821 ports in the first quarter of 2025, before rising to 3,865 in the fourth quarter of the same year, then falling to 2,236 and 2,439 in the first and second quarters of 2026.

By the second quarter of 2026, Tesla had approximately 82,357 connectors distributed across 8,704 stations, while annual growth had fallen to around 17%, after ranging between 35% and 45% in 2020 and 2021. This coincided with a halt in the growth of Tesla’s electric-vehicle deliveries since 2024, but opening the network to electric vehicles not made by the company increases the importance of continued expansion.

Competitive pressure from BYD

BYD offers a different benchmark for speed. It installed 10,000 “flash charging” stations with a capacity of 1,500 kilowatts over five months, from their launch in March 2026 through late August, across 325 Chinese cities, and aims to reach 20,000 stations by the end of the year. With two charging guns at each station, that amounts to about 40,000 charging points.

The article says BYD chargers can raise a Blade 2.0 battery’s charge from 10% to 70% in about five minutes, while Tesla’s V4 cabinets reach 500 kilowatts. However, the comparison is not entirely equivalent; BYD’s figures are concentrated mainly in China, whereas Tesla’s figures are global, and BYD’s maximum capacity also depends on its own vehicles.

certi.news’s analysis

The real change with the Accordion is moving a larger part of station construction from the site to the factory, rather than merely adding a new charging port. This could give Tesla greater flexibility at urban sites and reduce its reliance on variable civil works, but its effect on the overall deployment rate has not yet been demonstrated. BYD’s advantage in installation speed also does not eliminate the difference in comparison scope or the network requirements of different markets; therefore, Tesla’s ability to turn this design into broad and consistent deployment remains the open question.

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Electrek - EV Technology
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